DTS Solids Control Equipment and Services
Customer Challenge
DTS’s Solution
DTS’s Waste Management Solutions Portfolio
Solids Control Equipment and Services Positioning
- Shakers
- Screens
- DTMesh™ Shaker Screens
- Centrifuges
- Fully-automated Centrifuges
- G-Force™ Vertical Cuttings Dryers/Mobile Vertical Cuttings Dryers
What makes DTS’s approach different?
Benefits
Case Study
Customer Challenge – Efficient solids removal and environmental compliance
▌Increasing environmental regulations
▌Fluid maintenance and consistency
▌Drilling efficiency and performance
▌Remote areas with logistics constraints
▌Waste management expenses
DTS Solution – Customized Solids Control Equipment and Services
Customized solids control solutions engineered for environmental compliance and drilling efficiency
▌Can increase fluid efficiencies
▌Help Optimize Drilling Performance
▌Can Reduce Overall Cost
DTS’s Waste Management Solutions Portfolio
▌Waste Management Services
▌Solids Control Equipment & Services
▌Waste Handling and Transport
▌Waste Treatment and Disposal
▌Filtration Services
Product and Service Positioning
Comprehensive fluids and waste management planning and engineering service designed for optimum drilling performance, operational efficiency, and environmental leadership
Engineered solids control and waste management service targeted for improved efficiency and environmental compliance
Solids Control Equipment and Services
Solids control solutions engineered for environmental compliance and drilling efficiency
Extensive portfolio of shakers, screens, and centrifuges
Advanced solutions ideal for environmentally strict areas or remote logistics
DTMesh™ Screens
Fully-automated centrifuges
G-Force™ VCD/MVCD
Waste Handling and Transport
Cuttings handling solutions designed for transport efficiency
▌Range of traditional options including screw conveyance, skip & ship, and trucking
▌Advanced solutions ideal for offshore applications, remote logistics
- DTS Cutting Collection System
- DTS HCB Tanks
- DTS CTT Tanks
Waste Treatment and Disposal
Comprehensive fluid recovery and disposal options for environmental leadership
▌Range of traditional disposal methods including composting, landfill and stabilization
▌Advanced solutions ideal for zero discharge, offshore discharge, bioremediation
- G-Force™ VCD/MVCD
- DTS TCC
- DTS Cuttings Reinjection
- DTS H2O Slop Units
- DTS H2O Dewatering Unit
Filtration Services
Customized filtration solutions for optimized reservoir performance
▌Conventional filters and cartridges
▌Advanced solutions ideal for technically challenging wells and fragile production zones
- Hi-Flow Filtration Unit
- Oil & Grease Monitoring Service
Solids Control Equipment and Services
STANDARD
▌Shakers
▌Screens
▌Centrifuges
ADVANCED
▌DTMesh™ Shaker Screens
- Ideal for all projects, including high-capacity or technically challenging operations
▌Fully Automated Centrifuges
- For reduced onsite personnel and data transfer/monitoring/logging
▌G-Force™ Vertical Cuttings Dryers
- For reducing waste volumes or allowing discharge in approved locations
- G-Force™ V133 ideal for high capacity, high-ROP operations
- G-Force™ V71 ideal for small footprints and low power consumption
- Mobile VCD ideal for remote locations or areas with limited waste management logistics
Shaker Options
Efficient solids removal
Manual or hydraulic adjustments
Reduced HSE risk
Shaker | Panels | G-Force Operation | Processing Rate*
10.0 ppg with API 140 screens |
Non-Blanked Open Screen Area (per API RP 13C) | Deck Adjustment |
FLC503 | 3-panel design | 7.0G operation | Up to 861GPM | Up to 34.5 sq ft | Manual adjustment from
-1° to +5° |
FLC504 | 4-panel design | 7.3G operation | Up to 1054 GPM | Up to 46 sq ft | Manual adjustment from
-1° to +7° |
FLC513 | 3-panel design | 7.0G operation | Up to 861 GPM | 34.5 sq ft | Hydraulic, actuated adjustment from -1° to +5° |
FLC514 | 4-panel design | 7.3G operation | Up to 1054 GPM | Up to 46 sq ft | Hydraulic, actuated adjustment from -1° to +7° |
Dual Pool 616 | 6-panel design | 7.0G operation | Up to 918 GPM | Up to 32.64 sq ft | Hydraulic, actuated adjustment from -1° to +7° |
Dual Pool 618 | 8-panel design | 7.0G operation | Up to 1123 GPM | Up to 43.52 sq ft | Hydraulic, actuated adjustment from -1° to +7° |
Dual Pool 626 | 6-panel design with scalping deck |
6.7G operation | Up to 918 GPM | Up to 32.64 sq ft
12 sq ft urethane scalping deck |
Hydraulic, actuated adjustment from -1° to +7° |
Dual Pool 628 | 8-panel design with scalping deck |
5.9G operation | Up to 995 GPM | Up to 43.52 sq ft
16 sq ft urethane scalping deck |
Hydraulic, actuated adjustment from -1° to +7° |
Standard Shaker Screens
Cost-effective solids control
Efficient fluid handling
Designed to OEM specifications
Feature | Standard Screens |
Mesh design | Conventional square mesh |
Mesh layers | 1 to 3 layers |
Mesh sizes | Available in all API sizes |
Wire material | Thin wire |
Frame material | Composite or metal |
Screen life | Variable depending on manufacturer |
DTMesh™ Shaker Screens
▌Superior solids removal
▌Increased screen life
▌Improved flow rates
▌Reduced risk of screen blinding
▌Reduced overall costs
What makes DTMesh™ Screen Designs Unique?
▌API RP 13C compliant
▌Stainless steel backing plate
▌Three-layer construction
- Backing mesh
(square, coarse) - Intermediate mesh (rectangular, fine)
- Top mesh
(rectangular, finest)
▌Approximately 1.6:1 wire aspect ratio
DTS Decanting Centrifuges
▌Efficient solids separation
▌Weighting agent recovery/re-use
▌Fluid recovery/re-use
Feature | Decanting Centrifuges |
Manufacturer | Broad range supported from multiple manufacturers |
Rotating Assembly Size | 14”, 16”, and 21” |
Operation | Fixed speed, Hydraulic or VFD options |
Drive style | VFD and Gearbox drives |
Fully-Automated Centrifuges
▌Optimized solids separation
▌High capacity “big bowl” options
▌Reduced HSE risk
Centrifuge | Bowl Speed | Internal Acceleration | Feed Rate/
Throughput |
Rotating Assembly Size | Automated Features |
DE1000 VFD | Variable frequency up to 3600 rpm | Up to 2575 G’s | Up to 200 GPM | 14” x 49” | •Load sensing
•Feed pump control •Startup/Shutdown •Real-time diagnostics |
DE7200 | Variable frequency up to 3000 rpm | Up to 2570 G’s | Up to 500 GPM | 21.4” x 72” | •Load sensing
•Feed pump control •Startup/Shutdown •Real-time diagnostics |
1656 | Up to 3700 rpm | Up to 3140 G’s | Up to 300 GPM | 16” x 56” | •Load sensing
•Feed pump control •Startup/Shutdown •Real-time diagnostics •Maintenance Software Package |
ECHO 20 | Up to 3550 rpm | Up to 3578 G’s | Up to 500 GPM | 20” x 80” | •Load sensing
•Feed pump control •Startup/Shutdown •Real-time diagnostics •Maintenance Software Package |
DE1000 Fully Automated Centrifuge
▌Optimized solids separation with variable frequency drive
▌Small footprint and low profile design for easy installation
▌Reduced HSE risk with automatic startup/shutdown
▌Reduced HSE risk and NPT with remote management
DE1000 Fully Automated Centrifuge
▌Variable frequency drive with up to 3600 rpm bowl speeds
▌Internal acceleration of 2575 G’s
▌Up to 200 GPM feed rate
▌Automatic load sensing and feed pump control
▌Automatic startup/shutdown
▌14” x 49” rotating assembly
DE7200 Fully Automated Centrifuge
▌Optimized solids separation with variable frequency drive
▌High throughput for high capacity operations
▌Reduced HSE risk with automatic startup/shutdown
▌Reduced HSE risk and NPT with remote management
DE7200 Fully Automated Centrifuge
▌Variable frequency drive with up to 3000 rpm bowl speeds
▌Internal acceleration of 2750 G’s
▌Up to 500 GPM feed rate
▌Automatic load sensing and feed pump control
▌Automatic startup/shutdown
▌16” x 56” rotating assembly
G-Force™ Cuttings Dryers
▌Easy installation
▌Lower waste disposal volumes
▌Potential cost savings through recovered fluids
Dryer | Processing Capacity | Maximum G-Forces | Screen Area | Footprint | Mounting style |
G-Force DT | 25-45 tons/hr | >400 G’s | 7.1 sq ft | 89” x 64” x 38” | Skid mounted |
G-Force DTHV | 40-60 tons/hr | >400 G’s | 13.3 sq ft | 99 1/16” x 87 7/8” x
67 1/4” |
Skid mounted |
G-Force Mobile VCD | 25-45 tons/hr | >400 G’s | 7.1 sq ft | Zero rig footprint | Trailer mounted |
What Makes Drill Tech Solution’s Approach Different?
ENGINEERED AND CUSTOMIZED SOLUTIONS
Process-Driven Solution Design
▌Proven DTS Technical and Blackbook process
▌Critical first well execution
▌Structured problem resolution
▌Consistent knowledge capture and transfer
Engineered Options
▌Extensive R&D Focus
▌Access to best technologies
▌Modular and scalable
Customized Solutions
▌Engineering expertise to bridge the gap between manufacturers and operational solutions
▌New combinations and applications of proven technologies
▌Flexibility to adapt quickly to market adjustments
Operational Benefits
▌Environmental leadership
▌Can optimize drilling performance
▌Can lower waste volumes and transportation liability
▌Unique configurations to minimize installation footprint
▌Can reduce overall cost
Case Study
Location: Bulla Deniz field, Caspian Sea, Azerbaijan
CHALLENGE:
▌Optimize primary solids control equipment performance ▌Extend shaker screen life ▌Maintain solids control efficiency |
SOLUTION:
▌DTMesh™ API 200 sahker screens were run side-by-side with conventional wire cloth API 200 screens on a Vortex shaker ▌Screens performance was measured during drilling the 12 ¼” interval |
RESULT:
▌Average flow rate over the screens was 753 gal/min ▌Rate of penetration was 48 feet per hour ▌After 72 hours, the conventional screens were changed due to screen cloth failure, while DTMesh screens continued to deliver on efficiency and performance ▌Operator was able to cut screen costs by 30%, saving $22000 per well and $12000 per month |